TXL Automotive XLPE Wire - High-Performance Thin-Wall Cable for Vehicles

TXL automotive wire is a thin-wall, high-performance primary wire designed according to SAE J1128 standards for automotive electrical systems. It features XLPE insulation, providing excellent resistance to heat, abrasion, oil, fuel, and harsh chemicals.

Compared to traditional PVC automotive wires, TXL wire offers thinner insulation with equal or better electrical performance, allowing for space-saving and lightweight wiring harness design in modern vehicles.

Swell Cables supplies TXL wires with high-quality stranded bare copper conductors, ensuring stable conductivity and excellent flexibility for complex routing and automated harness processing.

KEY PARAMETERS

• Temperature Rating: -40°C to 125°C

• Voltage Rating: 60Volts

• Conductor: Stranded Bare Copper

• Insulation: XLPE (Cross-Linked Polyethylene)

• Standard: SAE J1128 TXL

• OEM Specs: Ford ESB-M1L123-A/A2, Chrysler MS-8288

• Flame Resistance: Good thermal stability

• Compliance: RoHS, REACH

• Colors: Black, Red, Blue, Yellow, Green, White, Orange, Custom

PRODUCT STRUCTURE

• Conductor: Stranded bare copper

• Insulation: XLPE (thin-wall cross-linked polyethylene)

Optimized for automotive durability, flexibility, and heat resistance

ADVANTAGE

• Thin-wall design reduces weight and saves space

• High temperature resistance up to 125°C

• Excellent resistance to oil, fuel, and chemicals

• Superior abrasion resistance for harsh environments

• High flexibility for complex wiring harness routing

• Long service life under vibration and heat

• Ideal for automotive OEM and aftermarket applications

APPLICATIONS

TXL automotive wire is widely used in:

• Automotive wiring harness systems

• Electric vehicles (EV) low-voltage systems

• Motors and generators

• Battery connections

• Control systems and dashboards

• Engine compartments

Typical customers include: BYD, GEELY, CATL

SPECIFICATIONS

Swell Cable is proud to offer our Custom Wire Services

Swell Cables provides full-service custom wire manufacturing, supporting:

• Engineering projects

• High-temperature applications

• OEM and bulk production

• Precision electronic assembly

If you have any questions or need any information about our Services, feel free to contact us! It only takes one call or message to get experienced assistance.

COMPLIANCE & CERTIFICATION

Our TXL wires comply with:

• SAE J1128 TXL Standard

• Ford ESB-M1L123-A/A2

• Chrysler MS-8288

• RoHS Directive

• REACH Regulation

PACKAGING & DELIVERY

• Standard coil or spool packaging

• Custom packaging available

• Fast production lead time

• Export-ready packaging

CUSTOMIZATION OPTIONS

We support full customization:

• Wire gauge (AWG)

• Color

• Length (cut-to-length)

• Pre-stripped ends

• Harness/kits supply

FAQ

Q1: What is TXL wire used for?
TXL wire is used in automotive wiring harnesses and electrical systems requiring high temperature and durability.

Q2: What is the advantage of TXL wire?
It offers thin-wall insulation, high heat resistance, and excellent chemical protection.

Q3: What is the difference between TXL and GXL?
TXL has thinner insulation, making it lighter and more flexible than GXL.

Q4: Is TXL wire suitable for EV applications?
Yes, it is widely used in low-voltage EV wiring systems.

Q5: Do you provide custom automotive wires?
Yes, we offer full customization including sizes, colors, and harness solutions.