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AVSS automotive wire features super thin-wall PVC insulation for ultra-compact vehicle wiring. Rated for 60V and -40°C to 80°C, it ensures lightweight design and high flexibility in Japanese automotive systems. Suitable for dashboard wiring, lighting, and ECU connections.
KEY PARAMETERS
Temperature Rating: -40°C to 80°C
Voltage Rating: 60V
Conductor: Stranded bare copper
Insulation: Super thin-wall PVC (lead-free)
Standards: JIS C 3406, JASO D611
Flame Resistance: Standard automotive flame performance
Compliance: RoHS compliant
Colors: Solid and striped options
PRODUCT STRUCTURE
Conductor: Stranded bare copper
Insulation: Super thin-wall PVC
lOptimized for ultra-compact routing and high-density harness applications
ADVANTAGE
Ultra-thin insulation for maximum space saving
Lightweight design for modern vehicles
High flexibility for complex routing
Suitable for high-density wiring harness
Reliable electrical performance in low-voltage systems
Supports custom colors and specifications
APPLICATIONS
AVSS wire is widely used in:
Dashboard wiring
Door systems and mirrors
Automotive lighting systems
Small electrical units
Motorcycle and compact vehicle wiring
ECU peripheral connections
Typical customers include: BYD, GEELY, CATL
SPECIFICATIONS
Swell Cable is proud to offer our Custom Wire Services
Swell Cables provides full-service custom wire manufacturing, supporting:
Engineering projects
High-temperature applications
OEM and bulk production
Precision electronic assembly
If you have any questions or need any information about our Services, feel free to contact us! It only takes one call or message to get experienced assistance.
Model | Conductor | Insulation | Conductor resistance | |||
Area mm² | Number of conductor strips | Outer diameter | Thickness | Outer diameter | ||
AVSS | 0.3f | 19/0.16 | 0.80 | 0.33 | 1.45 | 48.8 |
0.3 | 7/0.26 | 0.78 | 0.34 | 1.45 | 50.2 | |
0.5f | 19/0.19 | 0.96 | 0.35 | 1.65 | 34.6 | |
0.5 | 7/0.32 | 0.96 | 0.35 | 1.65 | 32.7 | |
0.75f | 19/0.23 | 1.16 | 0.35 | 1.85 | 23.6 | |
0.85 | 19/0.24 | 1.21 | 0.32 | 1.85 | 21.7 | |
7/0.40 | 1.20 | 0.33 | 1.85 | 20.8 | ||
1.25f | 37/0.21 | 1.47 | 0.34 | 2.15 | 14.6 | |
1.25 | 19/0.29 | 1.46 | 0.35 | 2.15 | 14.9 | |
2f | 37/0.26 | 1.83 | 0.41 | 2.65 | 9.5 | |
2 | 19/0.37 | 1.85 | 0.45 | 2.75 | 9.0 | |
COMPLIANCE & CERTIFICATION
Our AVSS wires comply with:
JASO D611 compliant
JIS C 3406 compl
PACKAGING & DELIVERY
Coil or spool packaging
Custom packaging available
Export-ready packaging
CUSTOMIZATION OPTIONS
We support full customization:
Wire gauge (AWG)
Color
Length (cut-to-length)
Pre-stripped ends
Harness/kits supply
FAQ
Q1: What is AVSS wire used for?
AVSS wire is used for ultra-compact automotive wiring in dashboards, doors, lighting, and small electrical systems.
Q2: What is the difference between AVSS and AV wire?
AVSS has thinner insulation, offering smaller outer diameter and better space-saving performance.
Q3: Is AVSS suitable for high-temperature applications?
AVSS is rated for 80°C and is suitable for standard automotive interior applications.
Q4: Do you support customization?
Yes, custom sizes, colors, and harness solutions are available.
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